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New power transfer technology provides unprecedented freedom for wireless charging

Devices can be charged regardless of their position or orientation and even on the go.
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Wireless charging of a retail robot at a test site. Photo: Prasad Jayathurathnage / Aalto University

A new power transfer technology makes it possible to conveniently charge devices without using any wires or plugs. Warehouse robots, kitchen appliances, and even phones or laptops can receive power anywhere over the charging area, and because the power transfer continues even while the device is in motion, this technology could one day power electric vehicles while they鈥檙e on the go.

The basics of wireless power transfer have been in place for some time, but existing systems are not able to charge devices placed anywhere within a large area. Using a single large transmitter to cover the entire area leads to unwanted electromagnetic exposure and means that the power flow to individual devices cannot be controlled. If many small transmitters are used, the receiving devices must be in a known position, and the transmitter and receiver have to be precisely aligned. This means the system either has to use fixed charging locations or incorporate position sensors, communication protocols, and processing to track the location of each receiver.

Researchers at Aalto University have tackled these problems, developing a power transfer technology that works regardless of the position and orientation of the transmitter and receiver. The key idea is to arrange the transmitters in a grid with the current in neighbouring transmitters running in opposite directions 鈥 for example, a clockwise loop in one transmitter and counter-clockwise loops in its neighbours.

This creates a chessboard-like grid of 鈥榩ositive鈥 and 鈥榥egative鈥 transmitting coils with a magnetic flux between them. A receiver above the grid of transmitters captures the magnetic flux between positive and negative transmitters, which generates an electric current to charge the device.

鈥楾he beauty of our method is that it鈥檚 very simple yet quite sophisticated,鈥 says Prasad Jayathurathnage, the postdoctoral researcher who led the project. 鈥榃e don鈥檛 need a high-end processor or lots of computations to make the transmitters intelligent. At the end of the day, it鈥檚 all an electromagnetic system, and our approach was to figure out how we could detect the receiver鈥檚 presence and position electromagnetically.鈥

Because the presence of a receiver triggers the power transfer, the system can work without any positional tracking and communication between the receivers and transmitters. This also means that power is only transferred to the receiver, rather than the entire area being energised, and it makes it possible for several devices to be charged simultaneously.

Tiling transmitters together produces a charging area of the desired size and shape. A subset of the transmitters is then activated at lower power. 鈥楾hat鈥檚 basically a search 鈥 the transmitters are listening for a receiver,鈥 explains Shamsul Al Mahmud, a doctoral student in the project. If power transfer to a receiver begins, the neighbouring transmitters switch from being off into an alert mode, primed to transfer power if the receiver appears over them.

鈥榃ith this configuration, we had almost constant efficiency and constant power received regardless of the receiver鈥檚 position and orientation,鈥 says Ishtiaque Panhwar, a researcher involved in the project, and the power transfer continued smoothly even as the receiving device moved around.

The technology has been tested with commercial warehouse robots in cooperation with Finnish firm Solteq Robotics, and Jayathurathnage also leads the project Parkzia, a project funded by Business Finland. The project aims to commercialize this new technology for industry and transport. 鈥楾aking this technology out of the lab and seeing it work in the warehouse was an exciting moment for me personally,鈥 says Jayathurathnage. 鈥業 was finally bringing the product of ten years of research out of the lab.鈥

More familiar applications can also improve our daily life. 鈥楾ake kitchen appliances, for example,鈥 says Jayathurathnage. 鈥楢t the moment, you need to put a rice cooker or a blender at a particular spot for it to get energy. But with our technology we can make the whole kitchen counter a source of power  for appliances or even phones,  but the electromagnetic field is  only generated under the devices.鈥

Although the technology is essentially ready for real-world applications, it still needs commercial packaging and certification. In the meantime, Jayathurathnage鈥檚 team will continue to refine and improve this technology. One of their goals is to boost the power levels from about 1 kW to around 20 kW so that the technology could be used to charge electric vehicles. 鈥楾here are pilot projects on electrifying roads across the world,鈥 says Jayathurathnage. 鈥楨lectric vehicles are a really great application of this technology.鈥

. (ieeexplore.iee.org)

More information:

Prasad Jayathurathnage
Post-doctoral researcher
Aalto University
+358504477981
prasad.jayathurathnage@aalto.fi

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